industrial camera CMOS sensor color mono vision system
what is industrial camera ?
An industrial camera is generally just one part of a complete image processing system, also known as a vision system.These camera designed with either CMOS or CCD sensors.
Applications include standard image capture and documentation for school, home and industrial inspection to more advanced low light fluorescence imaging and material science applications.
industrial camera characteristics
Applications:industrial, machine vision, for process monitoring, for traffic monitoring, for research and development, for the food industry, for the automotive industry, for production, for barcodes, packaging machine, agriculture, for quality control, for sport applications
Technology: HDR;
Function: monitoring, detection, machine vision, scientific vision, for robotic vision, inspection, polarization;
Spectrum: full-color, monochrome
Sensor: CMOS
Interface :USB 3.0, USB 3.1
Resolution level: HD, full HD, 4K
Other characteristics :indoor, with global shutter, day/night, high dynamic range, low-light, lightweight, megapixel, full-frame, rugged video, compact, ultra-compact;
industrial camera main application
2.1 Automation and robotics. Machine vision
Devices are widely used in industrial automation and robotics. Equipment for control systems generally needs a high resolution.
It has to transfer data quickly to control systems.
Production applications require a machine vision. The machine vision is the application of computer vision in manufacturing.
It allows controlling systems to see a live picture of what is happening in reality.
2.2 Production and manufactures
In conveyors, cameras can replace special sensors (We described Baumer edge sensors previously) and monitor the correct operation of them.
Such devices should have high accuracy and fast signal transmission. It needs to prevent occasional errors and emergencies.
To work in such area, devices with continuous shooting, 3D scanning, and photo focusing are required.
Linear cameras (with Line scan) are used for conveyors with continuously moving materials. They even perform line-by-line scans on the object’s surface.
These options are necessary for the printing or light industry. Such devices have built-in CMOS sensors for this.
For work in heavy industry with a high level of pollution and poor visibility, infrared SWIR cameras and multispectral thermal imagers are used.
Programmable FPGA industrial cameras have built-in image processing, which allows offline processing in real time, offloading the network and PC.
2.3 Science and medicine
With the development of nanotechnology and the rapid growth of medicine, various webcams are often used in these areas. Such units deal with microscopic objects or particles that people cannot see with their eyes.
The equipment uses special matrices sCMOS, CCD and EMCCD. The main advantage of these matrices is high quantum efficiency, low noise, and a large depth of the potential well.
Such cameras can shoot in very low light conditions and detect weak signals. Some models capture even single photons.
Hyperspectral and multispectral cameras are used to work with spectral channels. They are capable of capturing up to several hundred spectral channels in each frame.
The medicine industry requires compact models. For example, microscopic cameras are capable of transmitting images with high expansion, while having a miniature size. Today this equipment works in almost all branches of medicine, from dentistry to laboratories (endoscopes, borescopes, microscopes, etc.).
Special cameras are developed to work in cryogenics. They have unique protection against extremely low temperatures.
2.4 Traffic control
If you recently received a photo of your traffic violation, then know that you are being caught by an industrial camera. To control traffic, fixing fast-moving objects, special high-speed cameras are used. They are capable of operating at a frequency of 1,000 to 1,000,000 frames per second.
Outdoor equipment must have a dustproof and waterproof enclosure. Traffic control purposes require continuous work and a long life cycle. This applies to both external and internal components of the assembly.
2.5 In security systems and everyday life
cameras in the 21st century are largely synonymous with security. Industrial security camera installation requires flexibility and compact housing dimensions. Security systems use industrial cameras that can be mounted almost anywhere.
The main requirements for such devices are stability, compactness, and flexibility. Industrial outdoor security cameras must be protected from environmental influences. Models with night vision are frequently required, for example on television. Also, action cameras are widely used by ordinary people. They are capable of transmitting pictures even in 4k / UHD and 2k / HD. You can make slow motion wherever you are with them.
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